POWDER COATING

Our 7 Process

DEGREASING

IN FIRST TANK, MATERIAL IS PASSING THROUGH DEGREASING TANK WHICH HELPS TO
REMOVE GREASE, OIL & OTHER RUST PREVENTIVES FROM THE FERROUS SURFACE.
BRAND: M.DG- 121
CONCENTRATION: 25%
PH: 2 TO 4
TIMINGS: APPROX 20 TO 25 MINS

WATER RINSING

IN SECOND TANK, MATERIAL IS PASSED THROUGH DEMINERALISED WATER WHICH
PURIFIES THE MATERIAL FROM DUST PARTICLES AND OTHER IMPURITIES AND MAKES THE
MATERIAL FRESH.
BRAND: DM WATER
PH: 6 TO 7
TIMINGS: APPROX 1MIN
THE DM WATER IS CHANGED AS THE PH INCREASES.

DERUSTING

IN THIRD THANK, MATERIAL IS PASSED THROUGH DERUSTING PROCESS WHICH HELPS TO
REMOVE THE CARBONACEOUS DEPOSITS, ENGINE VARNISH, DRAWING COMPOUNDS
HEAVY RUST AND CARBON FROM THE MATERIAL.
BRAND: M.DR- 122
CONCENTRATION: 25%
PH: 2 TO 4
TIMINGS: APPROX 40 TO 50 MINS

WATER RINSING

IN FORTH TANK, MATERIAL IS AGAIN PASSED THROUGH DEMINERALISED WATER WHICH
PURIFIES THE MATERIAL FROM DUST PARTICLES AND OTHER IMPURITIES AND MAKES THE
MATERIAL FRESH.
BRAND: DM WATER
PH: 6 TO 7
TIMINGS: APPROX 1MIN
THE DM WATER IS CHANGED AS THE PH INCREASES.

PASSIVATION

IN SEVENTH TANK, MATERIAL IS PASSED THROUGH PASSIVATION WHICH SEALS THE WHOLE
MATERIAL WITH THE COATING OF POWDER.
BRAND: M.PASS -126
CONCENTRATION: 0.01 %
PH: 2 TO 4
TIMINGS: APPROX 1 TO 2 MIN
THE PASSIVATOR IS CHANGED AS THE PH INCREASES.

ACTIVATOR

IN FIFTH TANK, MATERIAL IS PASSED THROUGH ACTIVATOR, WHICH HELPS TO ACTIVE THE
MATERIAL SURFACE BEFORE PHOSPHATING IN ORDER TO OBTAIN MICROCRYSTALINE
COATING.
BRAND: M.ACT -123
CONCENTRATION: 1 %
PH: 2 TO 4
TIMINGS: APPROX 1 TO 2 MIN
THE ACTIVATOR IS CHANGED AS THE PH INCREASES.

PHOSPHATING

IN SIXTH TANK, MATERIAL IS PASSED THROUGH PHOSPHATING PROCESS WHICH HELPS THE
MATERIAL TO GET COAT OF 4 TO 6 MICRON PHOSPHATING ALONG WITH ITS PHOSPHERIC
BASE.
BRAND: M.PHOS -124
CONCENTRATION: 5 %
PH: 2 TO 4
TIMINGS: APPROX 20 TO 25 MINS